The TSI Hub Cap is a decorative mechanical cover designed for high-traffic themed environments where visual complexity and environmental durability are required. Featuring a radial rib structure and concealed fastener pattern, this component provides the appearance of a functional mechanical interface while remaining fully static and low-maintenance.
Fabricated using ABS-CF via FDM additive manufacturing, the Hub Cap achieves enhanced stiffness and thermal stability compared to standard ABS. Each unit is epoxy-encapsulated with XTC-3D to eliminate surface porosity, followed by hand weathering and sealed with a marine-grade UV-resistant clear coat for long-term outdoor exposure.
Suitable for exterior installations subject to sunlight, moisture, and temperature cycling.
Fabrication Method
ABS-CF FDM printing
XTC-3D epoxy surface encapsulation
Hand-finished weathering
Marine-grade UV clear coat
Material
ABS Carbon Fiber (ABS-CF)
Finish
Matte to satin, show-aged finish
UV-stable, moisture-sealed surface
Mounting
Mechanical fastening (tamper-resistant hardware recommended)
Use Case
Themed infrastructure detailing
Decorative mechanical interfaces
Scenic equipment covers
The TSI Hub Cap is a decorative mechanical cover designed for high-traffic themed environments where visual complexity and environmental durability are required. Featuring a radial rib structure and concealed fastener pattern, this component provides the appearance of a functional mechanical interface while remaining fully static and low-maintenance.
Fabricated using ABS-CF via FDM additive manufacturing, the Hub Cap achieves enhanced stiffness and thermal stability compared to standard ABS. Each unit is epoxy-encapsulated with XTC-3D to eliminate surface porosity, followed by hand weathering and sealed with a marine-grade UV-resistant clear coat for long-term outdoor exposure.
Suitable for exterior installations subject to sunlight, moisture, and temperature cycling.
Fabrication Method
ABS-CF FDM printing
XTC-3D epoxy surface encapsulation
Hand-finished weathering
Marine-grade UV clear coat
Material
ABS Carbon Fiber (ABS-CF)
Finish
Matte to satin, show-aged finish
UV-stable, moisture-sealed surface
Mounting
Mechanical fastening (tamper-resistant hardware recommended)
Use Case
Themed infrastructure detailing
Decorative mechanical interfaces
Scenic equipment covers
